MFP 100

Mägerle MFP 100 - Universally usable, highly-productive grinding centre

With the MFP 100, Mägerle AG Maschinenfabrik has expanded the MFP series with a particularly flexible grinding centre. The new grinding centre is characterised by its high working speed, quick tool change and its expandable tool changer.

Variety in one clamping operation

Mägerle has specially designed the MFP 100 for those markets where multi-face machining of heavy and complex workpieces in just a single clamping operation is demanded. With 50 kW spindle power and a generously designed working area, the new Mägerle grinding centre is ideally suited for processing turbine guide and rotor blades as well as heat shields for use in the aviation and energy industry. The Mägerle MFP 100 is supplied with a dual-axis NC combination as standard. The grinding centre can also be optionally upgraded to a tri-axis system.

Short tool change cycles

The superior tool and lapping roll changer system is an outstanding feature of the MFP 100. The dual gripper changes grinding wheels and associated diamond contour rolls simultaneously - thus resulting in a noticeable reduction in downtime. The accelerated tool change cycles are accompanied by markedly increased axis dynamics. The overall increase in productivity achieved with the new MFP 100 grinding centre results in a significant reduction in unit costs.

Up to 60 tool stations

The MFP 100 tool changer is scalable. The standard version of the tool changer can be equipped with up to 30 tool holders. It can optionally be increased to up to 60 tool stations. The MFP 100 tool management system is also generously designed and can manage up to 500 different tools. In addition to 300 mm diameter grinding wheels and corresponding 160 mm diameter diamond contour rolls, it is possible to load the tool changer with tools such as drills, milling cutters, CBN wheels or measuring sensors.

Compact and ergonomic

In spite of its performance characteristics, the MFP 100's compact design is sure to impress. With a width of 4.6 m width and a depth of 4 m, the footprint for a grinding machine of this category is incredibly small. The NC table can be conveniently loaded from above and from the front, manually, with a crane or with a robot. The simple access opening on the rear for scheduled and preventive maintenance supports the outstanding ergonomic design of the new Mägerle grinding centre.

Specifications

 

X-axis longitudinal stroke mm 1000
  Travel speed mm/min 0...40000
Y-axis vertical stroke mm 900
  Travel speed mm/min 0...30000
Z-axis transverse stroke mm 750
  Travel speed mm/min 0...30000
Grinding spindle drive - power max. kW 50
Rpm range max. min-1 0...10000
V-axis profile crushing device, roll width, max. mm 100
Tool changer positions - grinding wheels n/Pos 30 / 60
Grinding wheel dimensions (Ø-external x W x Ø-bore) mm 300 x 100 x 76,2
Tool holding fixture HSKB-80 dividing device HSK-B80    
Indexer swivel axes n / Axes 2 / 3
Grinding wheel peripheral speed m/s 35 /50 / 63
Overhead dresser roll for CD / IPD / HSD    
2 quick-clamping spindles HSK-B80    
integrated swivel single side dresser roll    
Measuring system wiht feeler    
Controll - Siemens Sinumerik 840D SL